LED luminaires for industrial premises - this is a group lighting fixtures special purpose. They are used to illuminate production areas of various intended use(warehouses, workshops, gas stations, etc.). Devices for large rooms have a number of criteria and differ from ordinary ones.
Basic requirements for industrial lighting
Regardless of what type of lamp is chosen, there are general requirements for the organization of lighting:
- It must be uniform and not provoke glare that can cause temporary blindness.
- The lamp is equipped with a reflector, which enhances the brightness of the light and distributes it in a given direction, increasing the lighting area.
- The room should be illuminated evenly in every place. Where there is a lack of light, the use of directional sources is allowed.
- When choosing a lamp model and lamp power, the conditions in which they will operate (humidity, smoke, etc.) are taken into account. According to the rules, lamps for such objects are selected with a certain degree of protection.
- For most objects, an important characteristic is the level of energy consumption. Today, the most economical type of lighting is industrial LED lamps.
Manufacturers produce several types of devices with LEDs for economic and industrial facilities. They are divided by type, type and purpose.
Areas of application of LED lighting
Industrial LED lamps have become widespread due to many characteristics, the main ones being durability, tightness, efficiency, high efficiency and long service life.
The main areas of application are:
- Construction sites.
- Industrial facilities.
- Production workshops.
- Car parking.
- Stations (auto and railway).
- Sanitary and medical institutions.
- Service station, gas station, etc.
For each object, not only the type of lamp is selected, but also the power, the number of lighting points, the intensity of the luminous flux, the installation height of the lampshade and other indicators.
Types of Industrial LED Lights
LED devices are divided into four main groups. Each of them solves specific problems:
- Working devices. Lamps of this type are used for indoor lighting of industrial, laboratory, production premises.
- Emergency lighting used for facilities where constant supervision is required, including during non-working hours.
- Emergency lights activated under certain conditions, for example, when the main power is turned off.
- Security lighting devices installed around the perimeter of the object.
Lamps for industrial lighting are divided according to the method of mounting:
- Wall mounted- installed on walls in convenient proximity to the lighting object.
- Rotating types of lamps can have different kinds mounts, their main task is to provide a directed beam of light.
- Ceiling lamps are installed as the main type of lighting on the ceiling or on the ceiling.
- LED industrial pendant lamps are mounted on special metal structures or directly to the ceiling using slings at a given height, which is determined by the power of the luminous flux and lighting standards.
- Built-in models are installed after the room is completely finished.
- Invoices are used for different types objects do not require permanent installation.
For industrial premises with increased explosion hazard, luminaires with reinforced housings are produced. A feature of their structure is the tight threaded connection of the lampshade and the body, which eliminates sparks in the event of a short circuit and low voltage supplied to the LEDs.
Advantages
LED industrial lamps have a number of advantages:
- Consistency of lighting level and power over a long period of operation.
- Light output more than 120 Lm/W.
- Instant inclusion of full light flux.
- Reducing the cost of used electricity.
- Low light pulsation rate, less than 1%.
- Quick return on initial investment.
- High-quality lighting of work areas and areas, which significantly improves overall productivity and accuracy.
- They do not distort the natural appearance and color of objects; the color rendering index is 85 Ra.
- Modern industrial LED lamps are made of lightweight materials and equipped with ergonomic mounting.
- The industrial group of luminaires is equipped with an all-metal profile, which provides reliable protection.
- Easy to recycle lamps (do not contain mercury or other harmful elements).
Device Features
LED luminaires for industrial lighting have two more advantages over other similar products - they can be used in aggressive environments throughout their entire service life due to their high degree of protection. They also do not heat up, since they are equipped with a high-quality heat removal system, and therefore can be used in almost any production without taking into account the temperature regime.
Industrial LED lamps are expensive. The price varies from 4.5 to 50 thousand rubles, the payback period for the initial investment ranges from two to ten years, depending on the number of lamps and the intensity of use.
The profitability of the installation is justified by a significant reduction in energy consumption (which reduces overhead costs) and a long service life. A regular incandescent lamp will last about 3 months, while a high-quality LED lamp will illuminate the room continuously for 10 years.
Hanging options
LED industrial pendant lamps are the most common type of lamps for lighting production facilities. The height of ceilings in workshops sometimes reaches tens of meters, and a device fixed under the ceiling cannot illuminate the entire required volume, so in most cases, suspended installation is used. Suspensions are available in several types:
- Low (from 1 to 5 meters).
- Medium (up to 10 meters).
- High (10 and above).
With the help of suspensions, the intensity of illumination and the width of the light flux are adjusted. For each type of suspension, a group of luminaires is allocated with certain power characteristics, the number of mounted modules and a protective screen with one or another throughput. The use of high suspensions allows the use of lamps with a power of 220 W.
LED industrial lamps have a number of advantages:
- Ease of installation and further maintenance.
- The versatility of the system - can be installed anywhere, no additional preparation is required.
- Independence from temperature conditions.
- Resistant to power surges.
- Unlimited use relative to climatic conditions.
- Long service life and easy replacement.
- Environmental friendliness.
The body of industrial lamps is made of galvanized stainless metal, most often aluminum. For an anti-glare effect, the lampshades are equipped with a special light-diffusing screen made of matte polystyrene, which protects the eyes from glare. Most of the manufactured industrial luminaires are designed for suspended installation.
Selection rules
The choice of lamp depends on the purposes and conditions of its use:
- Production conditions. To determine the type of lamp, a marking of the degrees of protection of lighting devices - IP - has been developed. It consists of two numbers, the first indicates the level of protection against dust and small solids, the second - the degree of moisture protection. For industries with high levels of both figures, an industrial LED dust-proof and moisture-proof lamp with a protection level of at least IP 44 is required.
- Room dimensions, layout. To determine the power of the luminous flux for each room, calculations are made of indicators that take into account the height of the ceilings, the light reflectance coefficient of surfaces, the total area, the number and arrangement of equipment, the degree of accuracy of work, etc. For example, for a room with a ceiling height of more than 6 meters, lamps with concentrated stream of light, in administrative building with low ceilings, a device with diffused light is suitable. In any case, calculations are required to determine the required level of lighting.
- Basic requirements for lighting levels are given in state regulations. In Russia, when planning lighting, they rely on standardized standards SNiP 23-05-95 and sanitary requirements to lighting (SanPiN 2.21/2.1.1.1278-03).
- Production Features. Currently, there are seven classes of precision in the work performed - from jewelry making and watch movement assembly to metal smelting and glassblowing. For work requiring high precision, the illumination level is at least 5 thousand lux, and for casting iron, 100 lux is sufficient. The most important parameter in precision production is the pulsation frequency. If it is 100 Hz, then the human eye does not notice changes in the supply of light flux. In some cases, this harms production, for example, the rotation of some mechanisms coincides with the pulsation frequency, and it seems to the worker or QCD employee that the mechanism is moving incorrectly (slowly, lags, stands still). Industrial LED lamps have the lowest degree of pulsation.
- Economic expediency. Manufacturing companies strive to reduce overhead costs. One area where costs can be reduced is lighting. The energy efficiency of a luminaire is expressed in lumens per watt. The higher the indicator, the better the light output parameters. LED lamps have optimal performance. Industrial ceiling lamps with LEDs can save an enterprise up to 70% of electrical energy and will allow you to save money when installing a lighting system, during maintenance and disposal.
Calculation of the number of devices
The number of lamps in the room is calculated based on standards for different types of production. In a steel foundry, precise visual control over the work process and the final result is not required, so the luminous flux can be 100-150 lumens per square meter room area.
Where an average level of control over work is required, for example, in a laboratory, the luminous flux should be at the level of 400-50 lumens. In handcrafted workshops with precision machinery, the recommended lighting level is at least 1000 lumens. Based sanitary standards illumination, the number of devices is calculated.
A 4 W industrial LED lamp provides a light output of 400 lumens, and a 15 W lamp produces a light output of 1200 lumens. Using standard tables and knowing the power LED lamp, you can calculate the required number of lampshades.
Leading manufacturers
Leader in issue LED lamps and the leader in the implementation of innovation is the Japanese company Nichia Corporation. It is represented on the world market and enjoys well-deserved popularity and trust in Russia. Many companies that decide not to skimp on lighting use products from this brand. One of the popular types of lamps used for street lighting from Nichia are IP65 industrial LED luminaires. Increased level protection from moisture and dust makes them relevant in parking lots, warehouses, swimming pools and other places.
A popular manufacturer of LED lighting in all its forms is OSRAM. This trademark widely represented in Russia. The company's products are characterized by excellent quality and reasonable cost.
Russian manufacturers
Domestic manufacturers are also actively developing in the market. Among the entire galaxy, the following stand out:
- The Optogan company provides consumers with high-quality products; the most popular models are “Optolux Street”, “Optolux Hall”, etc. The company has introduced a new product to the market own production Optogan X10, in which the ceramic substrate is divided into several components, the power of each module is 100 Lm/W. The lampshade is assembled depending on the needs of the buyer.
- Focus produces a line of its own lamps; the industrial LED lamp Kolokol and other models in the series (Kolobok, Expert, etc.) are popular.
- Company "Planar-Svetotekhnika". The main direction of production is lamps for difficult conditions (fountains, swimming pools, etc.). Best model company is UNIT.4. The package includes 48 LEDs, the total luminous flux of which is more than 14 thousand lumens with an electricity consumption of 100 W.
Manufacturers of LED industrial lamps are constantly working to improve the designs of shades, lamps, and the efficiency of their use.
Ensuring a high-quality level of lighting at an enterprise is a task of paramount importance. Industrial LED lamps from the Good Light company use high-quality LEDs from global manufacturers, which produce smooth, flicker-free light without compromising on energy efficiency and lighting brightness.
Types of industrial LED lamps
In our catalog you can see many LED lamps for industrial premises with mounts different types- overhead, hanging and universal.
- Modular luminaires are good for lighting sales areas, industrial workshops, and repair shops. They are attached to iron hooks, track tires or cables;
- Dome industrial LED lamps are capable of successfully illuminating premises with high ceilings - commercial and industrial warehouses, hangars and workshops, assembly shops.
Advantages of industrial LED lamps from Good Light
The Good Light company sells modern LED lamps for industrial premises in Tula, Moscow and Yekaterinburg. Their distinctive features:
- Versatility of use. The housing design allows them to be installed inside industrial buildings, as well as in open street areas;
- Long service life. LED elements will last from 15 to 20 years;
- Saving. The payback period of lamps does not exceed two years;
- Reliability. The body is made of durable aluminum alloys, and the lenses are made of tempered silicon glass.
There are high requirements for lighting industrial areas: lamps must be resistant to climatic and temperature influences, emit an even luminous flux, be energy-saving and quickly pay for themselves, be easy to install and not require costs during their service life, as well as be environmentally friendly and be disposed of without problems after use. end of service life. All these advantages have modern LED lamps, which are successfully used for lighting rooms where economical and quality lighting with high luminous flux characteristics.
Types of industrial luminaires
According to the installation method, they can be divided into two types:
Installed in rooms with ceilings over 3.5 meters. Such lamps are fastened using a metal cable; thanks to this fastening, the lamps can be adjusted in height: raised higher to disperse the emitted light flux over a larger area, or lowered lower, concentrating the light on a certain area. The body of the pendant lamp is sealed, perfectly protecting from humidity, fumes and dust, which allows the use of LED lamps in unfavorable conditions. production conditions.
The light source is LEDs that emit a powerful luminous flux, which in its characteristics closely resembles natural daylight. Design pendant lamps usually quite simple, but they are often used to illuminate not only workshops or logistics areas, but also in restaurants, fitness centers, clubs, and boutiques.
Buy industrial LED ceiling lamps. Such lamps are designed specifically for mounting on beams and trusses, and various ceiling structures. Surface-mounted ceiling lamps do not require disassembly during installation. LED ceiling lights are often used in production workshops, warehouses, shopping centers, supermarkets, car showrooms, thanks to their configuration and mounting method, ceiling lamps do not burden the premises with unnecessary interior details. These lighting fixtures emit light that is comfortable for the eyes without attracting unnecessary attention.
Sometimes special types of industrial lamps are used to illuminate industrial premises:
LED explosion-proof industrial luminaires used for areas of increased explosion hazard of any class, as well as in rooms with high humidity and dust levels. The body of such lamps is made of metals that have previously undergone an anodizing process, which makes the body of the lamp resistant to fire and exposure to elevated temperatures. The high strength of explosion-proof luminaires with LEDs makes it possible not to use protective grilles.
LED luminaires for industrial use
The ENERCOAS company produces several lines of TM KIMAS LED lamps for industrial premises:
1. LED “iceberg” lamps for technical areas, successfully replacing fluorescent lamps LVO. If you compare outdated LVO lamps with lighting fixtures from the “iceberg” line, you can see their advantages:
High efficiency and efficiency (more than 95%);
- low electrical energy consumption (70% lower than that of LVO and other types of lamps);
- excellent luminous flux characteristics; to illuminate a certain area, you will need fewer LED lamps than when lighting a similar area with fluorescent lighting devices;
- dust and waterproof housing;
- service life over 10 years.
Throughout their entire service life, LED luminaires of the iceberg series do not require maintenance. It is possible to buy industrial LED lamps of this specification from us!
2. Premium class LED lamps PREMIUM CLASS 140 LM/W TLU. Distinctive feature data of industrial pendant LED luminaires - LEDs latest generation, capable of operating uninterruptedly even with any voltage drops in the electrical network. The new LEDs produce 20% brighter, high quality luminous flux and consume 30% less electricity than conventional LEDs. The luminous flux emitted by new generation LEDs is completely free of flickering and pulsation. Premium class luminaires are used in rooms where high-quality light is especially necessary: high-precision production facilities, medical institutions, business centers.
The method of installation of luminaires of the PREMIUM CLASS series is surface-mounted. The body is made of anodized heavy-duty aluminum. Advantages of premium luminaires from ENERCOAS:
High class of light distribution and efficiency;
- excellent light flow characteristics, no pulsation, flicker;
- low energy consumption, high payback;
- presentable appearance;
- service life more than 50 thousand hours of continuous operation.
3. LED lamps of the “flagship” series. Industrial LED lamps from this series combine low cost and high-quality lighting characteristics. They are mounted using brackets or hanging. Advantages of “flagship” LED lamps from ENERCOAS:
Durable, shock-resistant housing;
- dust and moisture protection;
- high level security;
- variability of fastening;
- long service life.
ENERCOAS also supplies luminaires for retail facilities of the “linear industrial-commercial” and “LHB bell” series, used to replace conventional lamp luminaires in premises for various purposes.
How to choose the right IP65 or IP67 industrial LED pendant light?
LEDs are usually of two types in terms of IP protection: IP65 and IP67. What do the IP65 and IP67 markings mean? The first number indicates the degree of protection against penetration of solid objects, the second - the level of protection against penetration of moisture and steam.
The first number "6" is the highest degree of protection, dust-proof lamps. The second numbers indicate the following: “5” - moisture protection against jets from any direction, “7” - the lamp will withstand short-term (up to 5 minutes) immersion to a depth of 1 m.
Based on this, it can be assumed that the choice of one or another degree of protection for an LED lamp will depend on the operating conditions. At normal conditions It is enough to use a LED lamp with protection level IP65. For rooms with high humidity levels (swimming pool, water park, car wash), it is better to use an IP67 lamp.
LED luminaires for industrial lighting: scope of application
LED lamps are used in a variety of industries:
- in industrial production, in workshops, hangars, warehouses;
- supermarkets, shopping centers, malls;
- swimming pools, water parks, gyms;
- car showrooms, service stations, car washes, underground parking lots;
- banks, restaurants, cafes, fast foods;
- medical institutions, classrooms.
LED lamps are rapidly replacing outdated fluorescent lamps from the market in almost all areas, due to their safety and efficiency.
Production of LED industrial lamps
The ENERCOAS company produces modern LED lamps under the TM KIMAS brand. TM KIMAS lighting devices have unique performance characteristics and have a wide range of powers, sizes and classes. All lamps are produced using high-strength metals that have previously undergone an anodizing process. The light sources are lines of high quality LEDs; the light stream emitted by the LEDs falls on a diffuser (matte or transparent), where it is amplified many times over and evenly distributed in the room.
At all stages of production of lamps under the TM KIMAS brand, strict quality control is carried out. All manufactured products are equipped with LED electronic ballasts, which allow you to instantly start the lamps without preheating. All TM KIMAS lighting devices have a long service life - they are designed for continuous operation of at least 50,000 hours. The ENERCOAS company provides a guarantee for all types of LED lamps, the duration of which depends on the configuration.
Why is it profitable to buy industrial LED lamps today?
The trend towards replacing outdated lighting systems LVO, DRL, HPS is gaining more and more popularity. This is due, first of all, to the high efficiency and quick payback of LED lamps, as well as the high quality of the luminous flux.
The light emitted by the LED lamp is as comfortable as possible for the eyes, does not distort color perception, and does not “yellow”. The luminous flux is uniform, there is no flickering, glare or pulsation. The high efficiency of lamps, as well as their reduced energy consumption, makes their replacement of old lamp systems economically feasible and quickly pays for itself.
Compared to outdated tube and fluorescent lamps, LED lamps have the following advantages:
Energy consumption is 30-70% lower
- long term of uninterrupted service;
- high class of light distribution;
- excellent luminous flux characteristics;
- do not require maintenance and additional costs during the service life;
- fireproof, environmentally friendly, no permits or special conditions are required for disposal.
Buying industrial LED lamps means making a profitable investment in an effective lighting system! You can purchase LED lamps at low prices from the manufacturer at ENERCOAS.
The Lighting Technologies company offers a wide range of industrial lamps of its own production. Our lighting products are of high quality and reliability and are suitable for use in harsh conditions (with high temperatures, in humid and dusty environments). In the manufacture of industrial lamps, we use only high-quality components - durable light sources, reliable drivers, durable housings and diffusers.
Areas of application and features of industrial lighting
Specialized industrial luminaires are used to illuminate:
- industrial enterprises;
- production workshops;
- construction sites;
- warehouse complexes.
The design and installation of lighting systems at facilities with severe operating conditions must be approached with special responsibility. Industrial luminaires must comply with government regulations. High-quality devices installed in the right places provide the necessary illumination, which does not affect negative impact on human vision. Only correctly selected lamps for industrial premises will ensure the safety of personnel, create comfortable working conditions, and minimize energy consumption.
Today, most lighting systems are represented by devices with fluorescent and metal halide lamps. They are suitable for general and local lighting of industrial premises, are characterized by high luminous efficiency, provide uniform dispersion of the light flux and at the same time have a relatively low cost.
LED industrial luminaires
One of the promising areas of energy saving policy is the introduction of industrial LED lighting. Compared to traditional light sources, industrial LED lamps save up to 70% energy. Installing such a lighting system will significantly reduce energy costs and increase the profit of the enterprise.
The Lighting Technologies company produces industrial LED lamps that have many advantages. This:
- Economical. Energy-saving industrial luminaires place little load on electrical networks and free up significant power, which can be used to connect other equipment.
- Durability. Industrial light-emitting diode (LED) luminaires have a guaranteed service life of 50,000 hours (in practice this figure doubles) and do not require maintenance during this period.
- Fast payback. LED lamps for industrial lighting have a fairly high price. However, the introduction of cost-effective lighting technology is worth the investment
- funds. Within 2-3 years, energy-saving LED lamps fully pay for themselves and the enterprise begins to make a profit due to energy savings and the absence of equipment repair costs.
- High degree of protection (IP54 and higher). Devices for LED lighting of industrial premises have a completely sealed housing and can be used in facilities with a high content of moisture and dust.
- No stroboscopic effect. LED industrial lights turn on instantly and do not pulsate. This reduces the strain on the vision of working personnel and increases labor productivity.
- Uniform lighting. Industrial LED lamps diffuse light throughout the room, leaving no shadow areas. This ensures the safest possible working conditions.
Industrial lamps from the Lighting Technologies Group of Companies
The Lighting Technologies company, a leading Russian manufacturer of lighting equipment, offers big choice fluorescent, metal halide and LED lamps with various mounting options:
- ceiling;
- wall;
- hanging;
- invoices.
We have prepared a special catalog of industrial lamps - LT INDUSTRIAL. With its help, buyers can select the optimal models of lighting fixtures for industrial premises, study specifications and functionality of the equipment.
The production of industrial lamps is carried out from high-quality components using modern high-tech equipment. All products are certified and comply with Russian and international quality standards.
Comprehensive implementation of production and industrial lighting projects, supply of lighting equipment and professional installation of lighting systems is our main specialization.
Our engineers have extensive experience in creating technical lighting projects for industrial and manufacturing enterprises on specialized equipment of Russian and European brands.
In the shortest possible time, we will offer a technically sound solution for industrial lighting according to the parameters you specify, develop an individual lighting project, and carry out the selection, prompt delivery and installation of the equipment included in the project.
Production and industrial lighting
The creation of industrial lighting is an integral part of the process of equipping or modernizing production enterprises. High-quality lighting is especially necessary for the functioning of production workshops, warehouse and logistics centers, industries with aggressive environments, as well as for the entire mining and processing industry.
Today, the Russian lighting market offers the widest range of industrial lamps and spotlights. Moreover, a number of domestic and foreign manufacturers offer special products for each specific industry. This allows you to design a lighting system strictly in accordance with the technical and operational requirements of specific objects.
When developing an industrial lighting project, it is necessary to consider:
- strictly standardized lighting requirements;
- maximum permissible load on the enterprise’s electrical network;
- special operating conditions for lighting devices;
- level of natural light.
Devices for industrial and production lighting
Elements of a lighting system used in industrial lighting must be reliable, high quality and resistant to aggressive environments. In addition, an industrial lamp must provide a stable luminous flux without flickering and have a long service life. Depending on a number of factors industrial lighting Other requirements can also be applied, such as impact-resistant glass, vibration resistance, high dust and moisture protection and explosion safety.
The main elements that make up the industrial and production lighting system are LED, fluorescent, metal halide and sodium lamps.
To ensure high labor productivity in production, reduce personnel fatigue and increase the safety of the work process, high-quality lighting of the workspace must comply with the established standards specified in SNiP 23-05-95.
Also, according to the standards, in addition to general lighting devices, industrial premises must have lamps for emergency lighting. They can be divided into two types: security lighting and evacuation lighting. Safe lighting is important to create the lighting conditions necessary for personnel to continue working in premises and production areas when work lighting is turned off. Evacuation lighting is designed to create the necessary lighting conditions for the evacuation of people from premises or places where outdoor work is carried out during an emergency power outage.
When creating a project and selecting lighting fixtures, it is necessary to take into account not only their power, but also the degree of light dispersion. Even distribution of light throughout work surface helps to increase labor productivity, reduce production defects and the risk of emergency situations.
The rational use of lighting devices in the workspace often involves the use of not only direct light from the devices, but also reflected light from the ceiling and walls.
An important point is also the level of energy consumption of the devices used. This is especially true for factories and enterprises with a 24-hour production cycle.
Right choice lamps at the design stage and their rational placement in a room or industrial facility will significantly reduce energy costs, thereby reducing the burden on the enterprise budget and the cost of production.
The most popular luminaires for industrial and industrial lighting