Represents the development of all necessary design documentation necessary for their production. The process covers the period from problem statement to production of a complete set of drawings. During it, all the required calculations are performed, basic and auxiliary materials are selected. In order for this stage to proceed with due accuracy, it will be necessary to take into account all types of loads falling on the structure, its design features, as well as the conditions of future operation. The time frame during which design work is carried out depends on the complexity of the task and its volume. The design of metal structures is divided into the development of the “KM” section and the development of design documentation “KMD”. We do both.
Work on the design and manufacture of metal structures is carried out on the basis of previously developed design and planning solutions submitted by the customer. The final result will necessarily have to take into account the stated business goals that affect the cost.
Stages
The structural design department of the SteelKonstruktsiya plant first of all determines possible deformations of structures and boundary loads. After this, the characteristics of the frame are linked with architectural solutions buildings, produce dynamic and static calculations, drawings, wiring diagrams. Next, all this documentation is subjected to a thorough analysis, amendments made by the customer are made, and detailed drawings are produced.
Therefore, work on projects of various CMs is divided into the following stages:
- compilation terms of reference;
- determination of preliminary metal consumption;
- making a preliminary sketch;
- development of project documentation;
- project approval;
- support in the examination;
- execution of working documentation.
At the end of this important process, specialists issue a ready-made package of drawings, according to which production and installation will take place metal structures. They fully comply with the requirements of SNIP, GOST, guidelines and recommendations for a specific region in accordance with Decree of the Government of the Russian Federation of February 16, 2008 No. 87. We provide an explanatory note and all necessary materials to pass a commercial or government examination.
The design department of the "StalKonstruktsiya" plant issues the following working documentation "KM"
- text part, including general data, description of the object, features of manufactured metal structures,
- indication of paint and varnish and anti-corrosion coatings of metal structures;
- table of impacts and loads on metal structures;
- description of design and construction solutions;
- plans, diagrams, sections showing the location of metal structures and their components;
- specification used for the manufacture of rolled metal (steel grade, profile, thickness of steel sheets, cross-section, etc.)
- settlement and explanatory note.
We design as economically as possible. After all, the cost of production and delivery of metal structures also depends on the final metal consumption. We guarantee the reliability and durability of a building or structure at every stage of design and production.
Objects
The design department of the SteelKonstruktsiya plant has experience in designing prefabricated buildings; tower, industrial, technical and non-standard metal structures. These include:
Buildings for agricultural purposes.
Industrial building: plants and factories.
Warehouses and logistics terminals.
Aircraft hangars.
Sports buildings.
Oil and gas pipelines.
Foundations of buildings and structures
Shopping centers and shops.
Residential buildings and hotels.
Power line supports, cell phone towers.
Unique metal structures.
Technological sites.
We successfully participate in tenders, offering a comprehensive range of cost-effective design, production and delivery of metal structures to the construction site. If necessary, we perform a free analysis of existing design documentation to determine the possibility of reducing metal consumption without losing the reliability and durability of structures. We also closely cooperate with several design institutes. We carry out a pre-design analysis of the design of a building or structure to identify optimal solutions, allowing us to design an object with minimal metal consumption.
Development of projects for buildings made of metal structures
The design and production of metal structures in Moscow and structures made from them begins with drawing a sketch. Based on it and the data received, the details of the upcoming construction are being worked out. In this case, the condition of the soil, climatic and geological features are taken into account. Next they are determined with appearance object and its functional purpose. Ultimate package technical documents includes:
- general view of the designed building,
- drawings of individual units and components,
- information about the placement of elements,
- information about the type of rental used.
Often developers take as a basis standard project structures made of metal structures and modify it, adapting it to specific tasks. After completion of the work, author's supervision over the correctness of its implementation is desirable. The development of projects for any buildings should be trusted only to professionals, since this is the key to the safety of people.
Price
The cost of manufacturing metal structures in Moscow includes the cost design work. It depends on the volume and complexity of the design, the quality of the initial documentation, and the time frame allocated for the preparation of the project. Therefore, its price in each individual case is determined individually.
The final amount increases when additional adjustments are made. A project ordered on a turnkey basis may even cost slightly less than a set of individual types of operations. You need to imagine that such work will cost more than drawing up a project reinforced concrete structures. Proper development helps to avoid additional costs and reduce overall costs.
Design department of the PC plant "Steel Construction"
When drawing up projects, various software products available to everyone are now widely used. Despite this, the participation of professional designers remains necessary. PC “Steel Construction” offers its services in this area, whose activities are marked with all the necessary licenses and certificates. The company designs metal structures, manufactures and installs them according to individual orders.
The experience gained at PC “Steel Construction” corresponds to modern trends in architecture and construction. At the request of the client, structures designed and manufactured here are delivered to the client’s construction sites and are installed.
Design of metal structures
ProKMD LLC carries out the design of metal structures in Moscow at affordable prices and only in a short time. This is the main activity of the company. We have brought together certified specialists who will develop design documentation in accordance with the requirements and wishes of the client. Projects are developed exclusively on computers in specialized construction programs, so the factor of human error is reduced to zero.
Stages of work on designing metal structures
The design of metal structures is carried out on the basis of pre-developed planning and design solutions provided by the customer, so the final result will necessarily take into account the stated business goals.
At the first stage Primary design documentation is drawn up: suitable materials are selected, the probability of deformations and boundary loads that the building will experience are assessed.
At the second stage The design of metal structures is carried out in detail: primary drawings are worked out in detail, inaccuracies and shortcomings are identified and eliminated, adjustments are made according to new customer requirements. The final calculations are re-checked to ensure that the designs comply with the technical and economic indicators.
When working on drawings, designers take into account the economic and functional efficiency of the future structure to ensure its durability and sustainability.
After analyzing the initial data, we will send you a commercial proposal for design, which will indicate: sections of the project, design cost, design time frame
Additional data for the design task:
Types of metal structures projects
Development of project documentation
Currently, metal structures are widely used in the construction of buildings and structures for industrial purposes.This is due to a number of reasons:
- high load-bearing capacity of metal structures;
- reliability of operation of metal structures when bearing various loads;
- the ability to create universal structural forms when designing metal structures;
- absence of construction waste on the site during construction and installation work;
- the building is carried out by a team of installers of 6-8 people;
- speed of building construction.
At design of metal structures The designer is faced with the task of minimizing metal consumption, which is achieved by rational layout of the load-bearing metal frame, and selecting and developing optimal interface units for the load-bearing structures of the building frame. A well-designed structural solution for the building is aimed at achieving maximum structural efficiency.
COST OF DESIGNING METAL STRUCTURES
The designers of the Arkada-M company have extensive experience in designing metal structures. Maximum efficiency of the metal frame is achieved by a number of design solutions:
- optimization of the load-bearing frame design;
- use of metal structure connections with high-strength bolts;
- combination of enclosing and load-bearing functions in one element.
The main cost of the metal frame of a building consists of the following components: the cost of designing metal structures, the cost of material (rolled metal) and production of metal structures at the factory, transportation of finished products to the construction site, construction and installation work.
The cost of metal is up to 75% of the total cost of the construction project, in connection with this Special attention should be given to design solutions using the least weight of metal structures.
The main tasks of designers when developing a metal structures project:
- compliance of design solutions, technological processes on production, aesthetic, functional and operational characteristics of the designed building;
- development of design solutions that provide the required load-bearing capacity of the designed metal structures, with a minimum weight of the metal structures used;
- design solutions should ensure the least labor intensity in the manufacture and installation of metal frame structures of the building;
- ensuring minimum installation time for the supporting frame and the cost of construction and installation work.
PROCEDURE FOR DESIGNING METAL STRUCTURES
The building is carried out in two stages: development of a detailed design of metal structures (KM stage - metal structures), and development of detail drawings of metal structures (KM stage - metal structures, detailing).
The CM stage is developed by the design organization and contains design diagram of the designed building, selection of sections of rolled metal, the main interface units of the load-bearing structures of the metal frame, calculation of metal structures is carried out, as well as drawing up specifications of rolled metal and a statement of steel consumption.
The KMD stage, as a rule, is developed by the manufacturing plant of metal structures and contains detailed drawings used in the workshops for the production of shipping assembly marks.
Design solutions for metal structures of a building must be unified, design solutions must strive to use the least amount of rolled steel grades according to the assortment and have standard components of building structures.
The use of metal structures is economically beneficial when designing long-span hall frames for public and public buildings industrial use(sports facilities, exhibition halls, hangars, warehouse buildings, etc.).
However, the use of metal structures often justifies itself in the construction of buildings for small businesses (car service stations, cafe buildings, temporary structures).
When reconstructing a building, the design of metal structures allows for the construction of superstructures, verandas, and winter gardens.
Metal is the ideal material to give shape to any architectural idea or engineering design. The unique properties of metal in the construction of houses, buildings and structures can be used 100% only in the case of the most careful approach to the design of metal structures.
Problems of designing metal structures solved by Stamtek.
- Compliance with functional and aesthetic architectural requirements.
- Compliance with technological production requirements for designed industrial buildings.
- Compliance with current building safety standards, such as 384-FZ “Technical Regulations on the Safety of Buildings and Structures” and 123-FZ “Technical Regulations on Requirements fire safety", as well as compliance with regulatory documentation for the design and manufacture of metal structures.
- Ensuring minimum labor intensity and minimum complexity of manufacturing at the plant.
- Maximum prefabrication of structures and support high speed installation
- Ensuring minimum steel consumption and maximum metal savings.
- Ensuring optimal breakdown of structures into sending elements, simplifying the transportation of structures to the construction site and their installation.
- Solving complex design problems.
Why is it profitable to design metal structures with us?
- You receive a 3D information model of your structure and can use it for installation of structures, operation of the building and its reconstruction.
- When developing a set of KM documentation (Stage P + Stage P), you have the opportunity to receive a set of KM drawings in a short time.
- You receive the most accurate and up-to-date specification of rolled metal at any stage of design within a few hours and sometimes minutes after contacting us.
- Exact estimated volumes can be obtained with high accuracy at the “project” stage.
- We can offer our client a phased release of documentation to optimize construction time.
- Our company cooperates with the oldest construction university in the country - St. Petersburg University of Architecture and Civil Engineering.
Composition of the project of metal (steel) structures.
The project includes two sections of documentation: KM and KMD.
KM or “metal structures”.
A set of KM documentation is developed by the design organization, approved by the examination and supervision bodies and is the basis for the development of detailing drawings for the KMD grade, a work plan and the purchase of rolled metal.
Depending on the complexity of the object, the development of a CM kit can be carried out:
- in one stage - “Working draft”
- two stages - the agreed part “project” and “detailed documentation” with detailed elaboration of all design solutions.
The KM project includes:
- Explanatory note
- Blueprints general view(plans, views, sections, etc.)
- Drawings of all types of structural units
- Calculations
Working documentation for the KM section includes:
- Total information
- Loads from metal structures on foundations
- Attachment forces of structural elements
- General view drawings
- Drawings of all nodes
- Element layout diagrams
- Drawings of individual elements
- Calculations
KMD or “metal detailing structures”.
This set of drawings is developed without deviations from design solutions based on a set of KM drawings and is used for the manufacture of parts and assembly units at the factory, as well as for larger assembly and installation at the construction site. The development of KMD brand drawings, as a rule, is carried out in the design department of the structure manufacturer. However, the use of information modeling systems inevitably leads to the fact that the development of detailed drawings by the design organization becomes more profitable. We offer this approach to our clients.
Here are its advantages.
- Save time. The development of detail drawings is carried out by the team that developed the design solutions. No time is wasted getting acquainted with the project. In some cases, parallel development of CM and KMD sets is possible.
- Minimizing errors. The building information modeling approach involves creating a three-dimensional model of structures at the most early stages design. The basis of KM and KMD drawings is one model. The probability of inconsistency between solutions in sections is zero.
- Quick approval of changes in design solutions. When developing KMD, the absence of the required range of rolled metal products from suppliers or the peculiarities of the production process may lead to deviation from the project. Any such deviation must be agreed upon with the developer of the CM documentation. Within the organization, such approvals take a minimum of time.
- Possibility of paperless work with the plant. Modern equipment in factories has reached a high level of automation. Already today, it is possible to automate the production of parts at a factory based on special files obtained from the information model.
Prefabricated structures today are widely used in many areas of human economic activity. Light metal structures are used in industrial and civil construction for the construction of objects for various purposes:
- hangars;
- exhibition halls;
- industrial buildings;
- sports stadiums, etc.
The structures have excellent performance characteristics. Therefore, the design of metal structures is one of the most popular services in the construction market of Moscow and other cities.
Features of working on the project
Drawing up technical documentation is an important stage in the construction of any structures. Designing metal structures requires a specialist to have extensive experience and certain knowledge. In the process of work, it is necessary to analyze a significant amount of technical data and make complex mathematical calculations. Any flaw in the project in practice can result in a design defect and additional construction and operating costs.
The main goal of designing metal structures is to prepare a package of documents necessary for approval with supervisory authorities, to draw up drawings that will be required for manufacturing and installation. Diagrams, explanations and specifications are drawn up taking into account the purpose of the object, its technical characteristics and features. It is on the basis of design data that the cost of manufacturing and installation of a metal structure is subsequently calculated.
The design bureau of our company is a team of professionals who know their job perfectly. Currently, this division has about thirty specialists. They are graduates of leading architectural and construction universities and have extensive experience in the field of construction. The department is equipped with modern computer equipment and software, which contributes to more efficient work of the department. The main work of our design bureau is the design of metal structures for buildings and structures for civil and industrial purposes.
The experience accumulated by our specialists allows us to design and calculate the cost of metal structures in accordance with modern quality and safety requirements. The plant’s Design Bureau not only provides design documentation (KMD drawings) to production shops, but also carries out the design of buildings and structures to order. Our in-house architect will ensure the development of the architectural part of the project according to the customer’s individual instructions.
In addition to the architectural part, we design foundations, building frames, enclosing and roofing structures, and floors. Strength calculations are carried out using certified software. The projects produced by our design bureau contain all necessary information for passing state examination and further construction. We have experience in designing warehouses, industrial buildings, high-rise buildings, agricultural buildings, sports facilities, attics, canopies, overpasses.
Design stages
Drawing up primary design documentation. Basic structural and technological solutions for the construction of the structure are being developed. The designer takes into account all possible loads on the object, assesses the likelihood of deformation, and selects the most suitable materials. The result of the work is a package of documents, including technical diagrams, drawings, specifications.
Detailed design of metal structures. The drawings drawn up at the initial stage are worked out in detail. Clarifications are made on the technical and economic indicators of metal structures, calculations and previously obtained information are checked. At this stage, possible shortcomings and inaccuracies are identified and eliminated.
Modern computer programs simplify the task of designing metal structures. All calculations are performed by machine, eliminating the risk of human error. Drawings are completed in a short time with maximum accuracy. This software available in all qualified design bureaus, including our company. The company's staff is staffed by highly qualified design specialists who are fluent in construction programs of varying complexity.
Benefit in everything
Competent design of a metal structure of any type has many advantages for the customer:
- reducing construction costs;
- minimal risk of errors during installation of structures;
- reliability of the object during operation;
- short construction time;
- no additional costs during the construction process;
- quick coordination with expert and supervisory organizations;
- full compliance of the facility with quality and safety standards.
Our company carries out a full range of work on the manufacture and installation of metal structures of any complexity. High level professionalism of employees, own production, equipped with modern equipment, strict adherence to current standards at every stage of work allows us to constantly increase the volume of products without compromising quality. Call us, we will be happy to set it up mutually beneficial cooperation. You will find contact numbers in the “Contacts” section.